Are you familiar with the term Masterbatch? It is a concentrated mixture of pigments or additives that are used to color plastics. Pigments are an essential component of the Masterbatch, and they play a significant role in the final color, lightfastness, weather fastness, and regulatory compliance of the plastic. In this article, we will discuss pigments for Masterbatch, their properties, types, and applications.
Properties of Pigments for Masterbatch
Pigments for Masterbatch have unique properties that are specific to their application in plastics. Some of the essential properties include:
Shrinkage/Warpage – Dimensional changes caused by organic pigments.
Heat stability/Compatibility – Stability of pigment when exposed to specific heat or chemical environment
Dispersibility – Function of how easy/difficult it is to mix pigment with the polymer.
Migration – Ability of pigment to migrate through a specific polymer.
Lightfastness & Weather fastness – Outdoor stability of pigments.
Regulatory Compliance – Suitability of pigment in different food or medical applications.
Types of Pigments for Masterbatch
There are three types of pigments that are commonly used for Masterbatch:
Organic Pigments
Inorganic Pigments
Solvent Dyes
Organic Pigments
Organic pigments are synthetic pigments made from carbon-based compounds. They offer excellent color strength, high tinting strength, and good dispersion properties. They are primarily used in coloring plastics that require bright and vibrant colors. Organic pigments are also resistant to migration, making them suitable for use in food packaging applications.
Inorganic Pigments
Inorganic pigments are mineral-based pigments that offer superior heat stability and excellent weather fastness properties. They are used in coloring plastics that require more subdued colors, such as earth tones. Inorganic pigments are also resistant to migration, making them suitable for use in medical device applications.
Solvent Dyes
Solvent dyes are soluble dyes that are used to color plastics. They are particularly useful for coloring clear plastics, such as polycarbonate and acrylics. Solvent dyes are also used in coloring PVC, which requires the use of a plasticizer to make it flexible.
Applications of Pigments for Masterbatch
Pigments for Masterbatch are used in various industries, including automotive, consumer goods, and packaging. Some of the essential applications include:
Automotive Industry
Pigments for Masterbatch are used in the automotive industry to color interior and exterior plastic components, such as dashboards, bumpers, and door panels. The pigments must have excellent heat stability and weather fastness properties to withstand the harsh conditions of the engine compartment and exterior exposure.
Consumer Goods Industry
Pigments for Masterbatch are used in the consumer goods industry to color a variety of products, including toys, appliances, and electronic devices. The pigments must have excellent lightfastness and regulatory compliance properties to ensure they are safe for use in these products.
Packaging Industry
Pigments for Masterbatch are used in the packaging industry to color plastic containers and films. The pigments must have excellent migration and regulatory compliance properties to ensure they are safe for use in food and medical packaging applications.
Low FPV Pigments
In 2004, the CEN Committee presented a uniform measuring method with which the suitability of pigments for coloring plastic can be described. This method, known as the pressure filter test, is used to detect quality differences in a polymer caused by agglomerates, fillers, which are not completely dispersed, or impurities.
The calculation of the pressure filter value (FPV = Filter Pressure Value) is determined at the end of the test by measuring the initial pressure Start or the maximum
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Article source: https://article-realm.com/article/Finance/41176-Pigments-for-Masterbatch-Properties-Types-and-Applications.html
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