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When building RC drone with foam I think it is safe to say foam has become one of the most important materials for because of the ready availability and wide variety and use of low-cost electric power. It is much more economical for commercial suppliers of RC ARF aircraft to use foam than labor-intensive built-up balsa structures. In addition, the price for balsa wood, the traditional RC building material has continued to reach higher levels due to demand in other larger markets and limited supply.
When building RC drone with foam the simplest models are flat 2D foam models like :
Micro Extra
Micro Wing
Honda SU 26
Gee Bee R3
Shuttle-X
Paper Airplane
Fighter Combat
A bit more complex is a combo of the flat fuselage with airfoil wing or an airfoil flying wing :
Team Legit Forty
Rite wing Drak
Slice & Dice
Slice Flying Wing
Hurr-E-cane flying wing
Cutting Foam sheet when building RC drone with foam :
Make sure to use a new Xacto #11 blade
Xacto Razor Saw
Hacksaw (results in rough-cut edges that must be sanded to final dimensions so a bit of extra material must be accounted for
Hot Wire
The finish of foam edges by sanding and after sanding apply a thin layer of Elmer’s glue on the edge to help keep the paper edges tacked down.
Gluing of parts when building RC drone with foam :
3M-77 spray adhesive can be used to laminate paper-covered foam part
Use Foam Safe CA for all polystyrene-based foam
Regular CA is preferred on EPO and EPP foams but Foam Safe can be used
Epoxy, white glue (Elmer’s) can be used on all foams
Article source: https://article-realm.com/article/Health-Fitness/6791-When-building-RC-drone-with-foam-the-simplest-models-are-flat-2D-foam-models.html
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